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2022 China New Design Large Part Injection Molding - High Quality In Mould Labelling - FCE

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We take pleasure in a really excellent name amongst our shoppers for our exceptional product or service excellent, competitive rate and also the greatest services for Automotive Plastic Injection Molding , Injection Molding Automotive Parts , Parts Of A Mold , The main goal of our company would be to live a satisfactory memory to all of the shoppers, and establish a long term company romantic relationship with customers and users all around the entire world.
2022 China New Design Large Part Injection Molding - High Quality In Mould Labelling – FCE Detail:

CNC Machining Available Process

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Engineering Expertise and Guidance

Engineering team will help you on optimize molding part design, GD&T check, material selection. 100% ensure the product with high production feasibility, quality, traceability

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Simulation before Cutting Steel

For each projection, we will use mold-flow, Creo, Mastercam to simulate the injection molding process, machining process, drawing process to predict the issue before make physical samples

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Complex Product Design Accepted

We have the top brand manufacturing  facilities in injection molding, CNC machining and sheet metal fabrication. Which allows complex, high precision requirement product design

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In house process

Injection mold making, Injection molding and second process of pad printing, heat staking, hot stamping, assembly are all in house, so you will have much low cost and reliable development lead time

In Mould Labelling

In Mold Labeling (IML) is an injection molding process whereby the decoration of the plastic part, using a label, is produced during the plastic injection process. Simply put, a preprinted label is inserted via automation into the cavity of an injection mold and plastic is injected over the label. This produces a decorated / “labeled” plastic part in which the label is permanently fused to the part itself

The advantages of Rosti in-mould labelling techniques include:
• Up to 45% foil curvature (depth to width)
• Dry and solvent free process
• Unlimited design potential
• Quick design changeover
• High-resolution images
• Low-cost, especially for high-volume projects
• Achieve effects not feasible with other technologies
• Strong and robust for hygienic storage of frozen and fridge products
• Damage-resistant finish
• Environmentally conscious

Advantages of IML
Some of the technical advantages of IML include:
• Complete decoration of the moulded part
• Durability of graphics: Inks are protected by film in second surface constructions
• Secondary operations associated with post-moulding decoration are eliminated
• Abolition of need for recessed label areas
• Multiple films and constructions available to meet customer requirements
• Easier to produce multi-colour applications
• Generally lower scrap rates
• More durable and tamper-proof
• Superior colour balancing
• No area where dirt can collect
• Unlimited colours available

In Mould Labelling Application

It is very much up to your own imagination to decide what projects can use in-mould labelling, but here are some ongoing and coming projects;
- dry tumbler filters, to automate in feed process
- marking of syringes and vials
- coding and marking components for the automotive industry
- personalization of products for pharmaceutical industry etc
- traceability of products with RFID
- decorating with non-conventional materials such as textiles
The list can be made much longer and future will show new not yet heard of applications that will make production cheaper and faster, enhance quality and improve safety, traceability and distribution

In Mould Labelling Material

Adhesion between different foils and overmoulding materials

Overmolded material
ABS ASA EVA PA6 PA66 PBT PC PEHD PELD PET PMMA POM PP PS-HI SAN TPU
Foil material ABS ++ + + + + + + + +
ASA + ++ + + + + + + +
EVA + + ++ + + + + +
PA6 ++ + + +
PA66 + ++ + +
PBT + + ++ + + + +
PC + + + ++ + + + +
PEHD + ++ +
PELD + + ++ +
PET + + + + + +
PMMA + + ++ +
POM ++
PP + + ++
PS-HI + ++
SAN + + + + + + + + ++ +
TPU + + + + + + + + +

++ Excellent adhesion, + Good adhesion, ∗ Weak adhesion, − No adhesion.
EVA, Ethylene vinyl acetate; PA6, Polyamide 6; PA66, Polyamide 66; PBT, Polybutylene terephthalate; PEHD, Polyethylene high density; PELD, Polyethylene low density; POM, Polyoxymethylene; PS-HI, Polystyrene High Impact; SAN, Styrene Acrylonitrile; TPU, Thermoplastic polyurethane.

The relative strengths of IML vs. IMD labeling solutions

Combining the decoration process with the molding process adds durability, decreases manufacturing costs and creates design flexibility.
Durability
Graphics are impossible to remove without destroying the plastic part and will remain vibrant for the life of the part. Options are available for enhanced durability in harsh environments and chemical resistance.
Cost-effectiveness
IML eliminates post-molding labeling, handling and storage. It reduces WIP inventory and the additional time required for post-production decoration, on- or off-site.
Design flexibility
IML is available in a wide range of colors, effects, textures and graphic options and can replicate even the most challenging looks such as stainless steel, wood grains and carbon fiber. When UL certification is required, in-mold label samples are evaluated in accordance with the same safety standards used to evaluate pressure-sensitive labels.


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2022 China New Design Large Part Injection Molding - High Quality  In Mould Labelling – FCE detail pictures


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With this motto in mind, we've got develop into amongst one of the most technologically innovative, cost-efficient, and price-competitive manufacturers for 2022 China New Design Large Part Injection Molding - High Quality In Mould Labelling – FCE , The product will supply to all over the world, such as: New Delhi, Nigeria, Cannes, We hope we can establish long-term cooperation with all of the customers, and hope we can improve competitiveness and achieve the win-win situation together with the customers. We sincerely welcome the customers from all over the world to contact us for anything you need!Welcome all customers both at home and abroad to visit our factory. We hope to have win-win business relationships with you, and create a better tomorrow.
  • The supplier cooperation attitude is very good, encountered various problems, always willing to cooperate with us, to us as the real God.
    5 Stars By Annie from Costa Rica - 2017.08.28 16:02
    This company can be well to meet our needs on product quantity and delivery time, so we always choose them when we have procurement requirements.
    5 Stars By Janice from Mombasa - 2018.04.25 16:46
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