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Big Discount Molding Over Molding - High Quality In Mould Labelling - FCE

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Big Discount Molding Over Molding - High Quality In Mould Labelling – FCE Detail:

CNC Machining Available Process

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Engineering Expertise and Guidance

Engineering team will help you on optimize molding part design, GD&T check, material selection. 100% ensure the product with high production feasibility, quality, traceability

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Simulation before Cutting Steel

For each projection, we will use mold-flow, Creo, Mastercam to simulate the injection molding process, machining process, drawing process to predict the issue before make physical samples

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Complex Product Design Accepted

We have the top brand manufacturing  facilities in injection molding, CNC machining and sheet metal fabrication. Which allows complex, high precision requirement product design

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In house process

Injection mold making, Injection molding and second process of pad printing, heat staking, hot stamping, assembly are all in house, so you will have much low cost and reliable development lead time

In Mould Labelling

In Mold Labeling (IML) is an injection molding process whereby the decoration of the plastic part, using a label, is produced during the plastic injection process. Simply put, a preprinted label is inserted via automation into the cavity of an injection mold and plastic is injected over the label. This produces a decorated / “labeled” plastic part in which the label is permanently fused to the part itself

The advantages of Rosti in-mould labelling techniques include:
• Up to 45% foil curvature (depth to width)
• Dry and solvent free process
• Unlimited design potential
• Quick design changeover
• High-resolution images
• Low-cost, especially for high-volume projects
• Achieve effects not feasible with other technologies
• Strong and robust for hygienic storage of frozen and fridge products
• Damage-resistant finish
• Environmentally conscious

Advantages of IML
Some of the technical advantages of IML include:
• Complete decoration of the moulded part
• Durability of graphics: Inks are protected by film in second surface constructions
• Secondary operations associated with post-moulding decoration are eliminated
• Abolition of need for recessed label areas
• Multiple films and constructions available to meet customer requirements
• Easier to produce multi-colour applications
• Generally lower scrap rates
• More durable and tamper-proof
• Superior colour balancing
• No area where dirt can collect
• Unlimited colours available

In Mould Labelling Application

It is very much up to your own imagination to decide what projects can use in-mould labelling, but here are some ongoing and coming projects;
- dry tumbler filters, to automate in feed process
- marking of syringes and vials
- coding and marking components for the automotive industry
- personalization of products for pharmaceutical industry etc
- traceability of products with RFID
- decorating with non-conventional materials such as textiles
The list can be made much longer and future will show new not yet heard of applications that will make production cheaper and faster, enhance quality and improve safety, traceability and distribution

In Mould Labelling Material

Adhesion between different foils and overmoulding materials

Overmolded material
ABS ASA EVA PA6 PA66 PBT PC PEHD PELD PET PMMA POM PP PS-HI SAN TPU
Foil material ABS ++ + + + + + + + +
ASA + ++ + + + + + + +
EVA + + ++ + + + + +
PA6 ++ + + +
PA66 + ++ + +
PBT + + ++ + + + +
PC + + + ++ + + + +
PEHD + ++ +
PELD + + ++ +
PET + + + + + +
PMMA + + ++ +
POM ++
PP + + ++
PS-HI + ++
SAN + + + + + + + + ++ +
TPU + + + + + + + + +

++ Excellent adhesion, + Good adhesion, ∗ Weak adhesion, − No adhesion.
EVA, Ethylene vinyl acetate; PA6, Polyamide 6; PA66, Polyamide 66; PBT, Polybutylene terephthalate; PEHD, Polyethylene high density; PELD, Polyethylene low density; POM, Polyoxymethylene; PS-HI, Polystyrene High Impact; SAN, Styrene Acrylonitrile; TPU, Thermoplastic polyurethane.

The relative strengths of IML vs. IMD labeling solutions

Combining the decoration process with the molding process adds durability, decreases manufacturing costs and creates design flexibility.
Durability
Graphics are impossible to remove without destroying the plastic part and will remain vibrant for the life of the part. Options are available for enhanced durability in harsh environments and chemical resistance.
Cost-effectiveness
IML eliminates post-molding labeling, handling and storage. It reduces WIP inventory and the additional time required for post-production decoration, on- or off-site.
Design flexibility
IML is available in a wide range of colors, effects, textures and graphic options and can replicate even the most challenging looks such as stainless steel, wood grains and carbon fiber. When UL certification is required, in-mold label samples are evaluated in accordance with the same safety standards used to evaluate pressure-sensitive labels.


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Our firm has been concentrating on brand strategy. Customers' satisfaction is our best advertising. We also offer OEM provider for Big Discount Molding Over Molding - High Quality In Mould Labelling – FCE , The product will supply to all over the world, such as: Bogota, Slovenia, Cairo, As the world economic integration bringing challenges and opportunities to the xxx industry, our company , by carrying on our teamwork, quality first, innovation and mutual benefit, are confident enough to provide our clients sincerely with qualified products, competitive price and great service, and to build a brighter future under the spirit of higher, faster, stronger with our friends together by carrying on our discipline.
  • It is really lucky to meet such a good supplier, this is our most satisfied cooperation, I think we will work again!
    5 Stars By Agustin from Montreal - 2018.08.12 12:27
    A good manufacturers, we have cooperated twice, good quality and good service attitude.
    5 Stars By Roxanne from Mecca - 2017.11.11 11:41
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