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Overmolding Service

Mafi ƙwararrun Sabis na Ƙarfafawa

Takaitaccen Bayani:

Feedback na DFM da mai ba da shawara
Ƙwarewar ƙirar ƙirar samfuri
Moldflow, inji kwaikwaiyo
Samfurin T1 kadan kamar kwanaki 7


Cikakken Bayani

Tags samfurin

samfurin-bayanin1

Kwarewar Injiniya da Jagora

Teamungiyar injiniya za ta taimaka muku akan haɓaka ƙirar ɓangaren gyare-gyare, duba GD&T, zaɓin kayan. 100% tabbatar da samfurin tare da yuwuwar samarwa, inganci, ganowa

samfurin-bayanin2

Simulation kafin Yanke Karfe

Ga kowane tsinkaya, za mu yi amfani da mold-flow, Creo, Mastercam don yin kwatankwacin tsarin gyare-gyaren allura, aikin injin, tsarin zane don hango hasashen batun kafin yin samfuran jiki.

bayanin samfur 3

Madaidaicin Haɗaɗɗen Samfura

Muna da manyan wuraren masana'anta a cikin gyare-gyaren allura, injinan CNC da ƙirar ƙarfe. Wanne damar hadaddun, babban madaidaicin ƙira samfurin

samfurin-bayanin4

A cikin tsarin gida

Yin gyare-gyaren allura, gyare-gyaren allura da kuma tsari na biyu na bugu na pad, zafi stamping, zafi stamping, taro duk suna cikin gida, don haka za ku sami ƙarancin farashi da ingantaccen lokacin jagorar ci gaba.

Overmolding (Multi-K allura gyare-gyaren)

samfurin-bayanin1

Ana kuma kiran overmolding azaman gyare-gyaren allura da yawa. wani tsari ne na musamman wanda ya haɗa abubuwa biyu ko yawa, launuka tare. Hanya ce mafi kyau don cimma samfura masu launuka iri-iri, tauri, multi-layer & taba ji. Hakanan za'a yi amfani da harbi guda ɗaya wanda tsari ya kasa cimma samfurin. Mafi yawan nau'in gyare-gyaren harbi da yawa shine gyare-gyaren allura mai harbi biyu, ko kuma abin da aka fi sani da gyare-gyaren allurar 2K.

Zaɓin kayan aiki

FCE zai taimake ku nemo mafi kyawun abu bisa ga buƙatun samfur da aikace-aikacen. Akwai zaɓuɓɓuka da yawa a kasuwa, za mu kuma bisa ga ingancin farashi da kwanciyar hankali na samar da kayayyaki don ba da shawarar alama da darajar resins.

bayanin samfur 5
bayanin samfurin6

Bangaren da aka ƙera ya ƙare

Mai sheki Semi-mai sheki Matte Rubutun rubutu
SPI-A0 SPI-B1 SPI-C1 MT (Moldtech)
SPI-A1 SPI-B2 SPI-C2 VDI (Verein Deutscher Ingenieure)
SPI-A2 SPI-B3 SPI-C3 YS (Yick Sang)
SPI-A3

FCE Injection gyare-gyaren mafita

Daga ra'ayi zuwa gaskiya

Kayan aikin samfuri

Don tabbatar da ƙira da sauri tare da ainihin abu da tsari, Saurin samfur na kayan aiki na ƙarfe shine mafita mai kyau a gare shi. Yana iya zama gadar samarwa kuma.

  • Babu mafi ƙarancin oda
  • Zane mai rikitarwa mai yiwuwa
  • 20k harbi kayan aiki rai garanti

Kayan aikin samarwa

Yawanci tare da ƙarfe mai ƙarfi, tsarin mai gudu mai zafi, ƙarfe mai ƙarfi. Rayuwar kayan aiki tana kusan harbin 500k zuwa miliyan 1. Farashin samfurin raka'a yana da ƙasa sosai, amma farashin ƙira ya fi kayan aikin samfur girma

  • Fiye da harbe-harbe miliyan 1
  • Babban inganci & tsadar gudu
  • Babban ingancin samfur

Mabuɗin Amfani

Karɓar Ƙirar Ƙira

Multi-K allura gyare-gyare yana samar da hadaddun sassa waɗanda ke da ikon ƙarin ayyuka

Ajiye farashi

An ƙera shi azaman ɓangaren haɗin gwiwa, kawar da tsarin haɗin gwiwa don rage haɗuwa da farashin aiki

Ƙarfin injina

Multi-K allura gyare-gyaren yana samar da samfur mai ƙarfi kuma mafi ɗorewa, ingantaccen ƙarfin sashi da tsari

Multi Color Cosmetic

Ability don samar da kyawawan samfura masu launuka iri-iri, yana kawar da buƙatar tsari na biyu kamar zane ko plating

Tsarin Ci Gaba Na Musamman

Bayanin samfur17

Magana tare da DFx

Bincika bayanan buƙatun ku da aikace-aikace, samar da fa'idodin yanayi tare da shawarwari daban-daban. Rahoton kwaikwayo tare da bayar da shi a layi daya

Bayanin samfur18

Nau'in bita (madadin)

Haɓaka kayan aiki mai sauri (1 ~ 2wks) don ƙirƙirar samfuran samfuri don ƙira da tabbatar da tsari

Bayanin samfur19

Samar da mold ci gaban

Kuna iya kunna hawan hawan kai tsaye tare da kayan aikin samfuri. Idan bukatar a kan miliyoyin, kaddamar da samar mold tare da Multi-cavitation a layi daya, wanda zai dauki kimanin. 2 ~ 5 makonni

samfurin-bayanin20

Maimaita oda

Idan kun mai da hankali ga buƙatu, za mu iya fara bayarwa a cikin kwanaki 2. Babu odar mayar da hankali, za mu iya fara jigilar kaya kaɗan kaɗan kamar kwanaki 3

Tambaya&A

Menene Overmolding?
Overmolding tsari ne na masana'anta na filastik inda abubuwa biyu (Filastik ko Karfe) ke haɗe tare. Haɗin kai yawanci haɗaɗɗen sinadarai ne, amma wani lokaci ana haɗa haɗin haɗin injin tare da haɗin sinadarai. Babban abu shine ake kira Substrate, kuma ana kiran abu na biyu mai zuwa. Overmolding yana samun karuwar shahara saboda rage farashin samarwa da lokacin sake zagayowar sauri. Har ila yau, za ku iya samun samfurori masu ban sha'awa a cikin tsarin overmolding.

An yi amfani da mafi kyawun yanki mai harbi biyu?

  • Maɓalli da maɓalli, hannaye, riko da iyakoki.
  • Samfura masu launi da yawa ko tambura masu fenti.
  • Yawancin sassa waɗanda ke aiki azaman muryoyin amo da damper.
  • Motoci, likitanci da masana'antu masu amfani.

Aikace-aikacen overmolding
Filastik Sama da Filastik
Za a yi gyare-gyare na farko mai tsauri na filastik sannan kuma an ƙera wani ƙaƙƙarfan robobi a kan ko kewaye. Ana iya amfani da launuka daban-daban da resins.
Rubber Sama da Filastik
Da farko ana gyare-gyaren gyare-gyaren filastik mai tsauri sannan kuma ana ƙera robar mai laushi ko TPE akan ko kusa da substrate.
Filastik Sama da Karfe
Da farko ana ƙera mashin ɗin ƙarfe, jifa ko ƙirƙirar sa'an nan kuma a saka substrate a cikin kayan aiki kuma ana ƙera robobin akan ƙarfe ko kewaye. Yawancin lokaci ana amfani da shi don ɗaukar abubuwan ƙarfe a cikin ɓangaren filastik.
Rubber Over Metal
Da farko ana ƙera mashin ɗin ƙarfe, simintin, ko ƙirƙirar sa'an nan kuma a saka substrate a cikin kayan aiki kuma ana ƙera robar ko TPE akan ko kewayen ƙarfen. Ana amfani da shi sau da yawa don samar da ƙasa mai laushi.


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