Low MOQ for Freeform Injection Molding - High Quality In Mould Labelling – FCE Detail:
CNC Machining Available Process
Engineering Expertise and Guidance
Engineering team will help you on optimize molding part design, GD&T check, material selection. 100% ensure the product with high production feasibility, quality, traceability
Simulation before Cutting Steel
For each projection, we will use mold-flow, Creo, Mastercam to simulate the injection molding process, machining process, drawing process to predict the issue before make physical samples
Complex Product Design Accepted
We have the top brand manufacturing facilities in injection molding, CNC machining and sheet metal fabrication. Which allows complex, high precision requirement product design
In house process
Injection mold making, Injection molding and second process of pad printing, heat staking, hot stamping, assembly are all in house, so you will have much low cost and reliable development lead time
In Mould Labelling
In Mold Labeling (IML) is an injection molding process whereby the decoration of the plastic part, using a label, is produced during the plastic injection process. Simply put, a preprinted label is inserted via automation into the cavity of an injection mold and plastic is injected over the label. This produces a decorated / “labeled” plastic part in which the label is permanently fused to the part itself
The advantages of Rosti in-mould labelling techniques include:
• Up to 45% foil curvature (depth to width)
• Dry and solvent free process
• Unlimited design potential
• Quick design changeover
• High-resolution images
• Low-cost, especially for high-volume projects
• Achieve effects not feasible with other technologies
• Strong and robust for hygienic storage of frozen and fridge products
• Damage-resistant finish
• Environmentally conscious
Advantages of IML
Some of the technical advantages of IML include:
• Complete decoration of the moulded part
• Durability of graphics: Inks are protected by film in second surface constructions
• Secondary operations associated with post-moulding decoration are eliminated
• Abolition of need for recessed label areas
• Multiple films and constructions available to meet customer requirements
• Easier to produce multi-colour applications
• Generally lower scrap rates
• More durable and tamper-proof
• Superior colour balancing
• No area where dirt can collect
• Unlimited colours available
In Mould Labelling Application
It is very much up to your own imagination to decide what projects can use in-mould labelling, but here are some ongoing and coming projects;
- dry tumbler filters, to automate in feed process
- marking of syringes and vials
- coding and marking components for the automotive industry
- personalization of products for pharmaceutical industry etc
- traceability of products with RFID
- decorating with non-conventional materials such as textiles
The list can be made much longer and future will show new not yet heard of applications that will make production cheaper and faster, enhance quality and improve safety, traceability and distribution
In Mould Labelling Material
Adhesion between different foils and overmoulding materials
Overmolded material | |||||||||||||||||
ABS | ASA | EVA | PA6 | PA66 | PBT | PC | PEHD | PELD | PET | PMMA | POM | PP | PS-HI | SAN | TPU | ||
Foil material | ABS | ++ | + | + | + | + | − | − | + | + | − | − | ∗ | + | + | ||
ASA | + | ++ | + | + | + | − | − | + | + | − | − | − | + | + | |||
EVA | + | + | ++ | + | + | + | + | + | |||||||||
PA6 | ++ | + | ∗ | ∗ | ∗ | ∗ | − | ∗ | − | + | + | ||||||
PA66 | + | ++ | ∗ | ∗ | ∗ | ∗ | − | − | − | + | + | ||||||
PBT | + | + | ∗ | ∗ | ++ | + | − | − | + | − | − | − | − | + | + | ||
PC | + | + | ∗ | ∗ | + | ++ | − | − | + | + | − | − | − | + | + | ||
PEHD | − | − | + | ∗ | ∗ | − | − | ++ | + | − | ∗ | ∗ | − | − | − | − | |
PELD | − | − | + | ∗ | ∗ | − | − | + | ++ | − | ∗ | ∗ | + | − | − | − | |
PET | + | + | + | + | − | − | + | − | − | − | + | ||||||
PMMA | + | + | − | − | ∗ | ∗ | − | ++ | ∗ | − | + | ||||||
POM | − | − | − | − | − | − | ∗ | ∗ | − | ++ | − | − | − | ||||
PP | − | − | + | ∗ | − | − | − | − | + | ∗ | − | ++ | − | − | − | ||
PS-HI | ∗ | − | + | − | − | − | − | − | − | − | − | − | − | ++ | − | − | |
SAN | + | + | + | + | + | + | + | − | − | + | − | − | − | ++ | + | ||
TPU | + | + | + | + | + | + | − | − | + | − | − | + | + |
++ Excellent adhesion, + Good adhesion, ∗ Weak adhesion, − No adhesion.
EVA, Ethylene vinyl acetate; PA6, Polyamide 6; PA66, Polyamide 66; PBT, Polybutylene terephthalate; PEHD, Polyethylene high density; PELD, Polyethylene low density; POM, Polyoxymethylene; PS-HI, Polystyrene High Impact; SAN, Styrene Acrylonitrile; TPU, Thermoplastic polyurethane.
The relative strengths of IML vs. IMD labeling solutions
Combining the decoration process with the molding process adds durability, decreases manufacturing costs and creates design flexibility.
Durability
Graphics are impossible to remove without destroying the plastic part and will remain vibrant for the life of the part. Options are available for enhanced durability in harsh environments and chemical resistance.
Cost-effectiveness
IML eliminates post-molding labeling, handling and storage. It reduces WIP inventory and the additional time required for post-production decoration, on- or off-site.
Design flexibility
IML is available in a wide range of colors, effects, textures and graphic options and can replicate even the most challenging looks such as stainless steel, wood grains and carbon fiber. When UL certification is required, in-mold label samples are evaluated in accordance with the same safety standards used to evaluate pressure-sensitive labels.
Product detail pictures:
Related Product Guide:
We stick to our enterprise spirit of Quality, Performance, Innovation and Integrity. We purpose to create a lot more price for our prospects with our rich resources, innovative machinery, experienced workers and great products and services for Low MOQ for Freeform Injection Molding - High Quality In Mould Labelling – FCE , The product will supply to all over the world, such as: United Kingdom, Montreal, Turin, Make sure you genuinely feel free to send us your requirements and we are going to respond for you asap. We now have got a skilled engineering group to serve for your just about every detailed needs. Cost-free samples could be sent to suit your needs personally to understand much more information. In an effort to meet your requires, be sure to seriously feel free to make contact with us. You may send us emails and contact us directly. Moreover, we welcome visits to our factory from around the globe for much better recognizing of our organization. nd objects. In our trade with merchants of numerous countries, we usually adhere for the principle of equality and mutual benefit. It is really our hope to market, by joint efforts, each trade and friendship to our mutual advantage. We look forward to getting your inquiries.
By Murray from Cairo - 2018.06.18 19:26
We have been engaged in this industry for many years, we appreciate the work attitude and production capacity of the company, this is a reputable and professional manufacturer.
By Juliet from Colombia - 2018.08.12 12:27