FCE stands at the forefront of the injection molding industry, offering a comprehensive service that encompasses Free DFM Feedback and Consultation, Professional Product Design Optimization, and advanced Moldflow and Mechanical Simulation. With the capability to deliver a T1 sample in as few as 7 days, FCE is redefining the standards of rapid prototyping and manufacturing.
Overmolding Excellence
FCE’s overmolding, also known as multi-k injection molding, is a sophisticated process that fuses multiple materials and colors into a single product. This technique is ideal for creating items with varied color schemes, hardness levels, and layered structures, providing an enhanced tactile experience. Overmolding surpasses the limitations of single-shot molding, opening up new possibilities in product design.
Liquid Silicone Rubber Injection Molding
The Liquid Silicone Rubber (LSR) injection molding process at FCE is a testament to precision engineering. It is the exclusive method for producing crystal-clear, transparent rubber parts. LSR components boast durability at temperatures up to 200 degrees Celsius, chemical resistance, and food-grade quality, making them suitable for a wide range of applications.
In-Mold Decoration (IMD)
IMD at FCE is a streamlined process that integrates decoration within the mold itself, eliminating the need for pre or post-processing. This single-shot molding technique allows for custom patterns, gloss, and colors, complete with hard coat protection.
Secondary Processes
• Heat Staking: FCE’s heat staking process embeds metal inserts or other rigid materials into the product, ensuring a strong bond once the material solidifies.
• Laser Engraving: Precision laser engraving marks intricate patterns onto products, enabling white laser marks on dark surfaces.
• Pad Printing/Screen Printing: This method applies ink directly onto the product surface, allowing for multi-color overprinting.
• NCVM and Painting: FCE offers a variety of finishes, including different colors, textures, metallic effects, and anti-scratch surfaces, particularly suited for cosmetic products.
• Ultrasonic Plastic Welding: A cost-effective technique that joins two parts using ultrasonic energy, resulting in a robust seal and aesthetically pleasing finish.
Conclusion
FCE’s Injection Molding Service is a blend of technology, art, and craftsmanship. By leveraging cutting-edge processes and secondary treatments, FCE delivers products that not only meet but exceed client expectations in terms of quality, functionality, and design. Whether it’s a prototype or mass production, FCE ensures excellence at every stage of the manufacturing process.
If you are interested, please contact us:
Email: sky@fce-sz.com
Post time: May-28-2024