At FCE, we pride ourselves on being at the forefront of In-Mold Decoration (IMD) technology, providing our clients with unparalleled quality and service. Our commitment to innovation is reflected in our comprehensive product properties and performance, ensuring that we remain the best IMD supplier in the industry.
Free DFM Feedback and Professional Design Optimization
Our process begins with free Design for Manufacturability (DFM) feedback and recommendations, ensuring that every product is optimized for production. Our team of experts works closely with clients to refine product designs, enhancing both aesthetics and functionality.
Rapid Prototyping with T1 Samples
Understanding the importance of speed in today’s market, we offer T1 samples in as few as 7 days. This rapid prototyping capability allows for quick iterations and ensures that the final product meets all specifications and quality standards.
Thorough Reliability Testing
Every product undergoes a thorough reliability test process, guaranteeing that it performs consistently under various conditions. This rigorous testing is a testament to our dedication to quality and reliability.
Innovative IMD Techniques
• IML (In-Mold Label): Our IML technique involves inserting a pre-printed label into a mold, which then becomes an integral part of the molded product, eliminating the need for additional printing stages.
• IMF (In-Mold Film): Similar to IML, IMF is used for 3D processing, making it ideal for high tensile and 3D products.
• IMR (In-Mold Roller): This process transfers graphics onto parts with precision, suitable for products with short life cycles and high demand variability.
Advanced Production and Decoration Capabilities
• Foil Printing: Utilizing high-speed gravure printing, we apply multiple layers of graphic color, hard coat, and adhesion layers.
• IMD Molding: Our foil feeder system, equipped with optical sensors, ensures precise registration and transfer of ink onto plastic components.
• Hard Coat Protection: We provide a cosmetic surface protective layer that offers scratch and chemical resistance while maintaining a vibrant appearance.
Precision and Productivity
• Precise Registration: Our foil feeding system guarantees a precision of +/-0.2mm, ensuring exact alignment with design data.
• High Productivity Roll Feeder System: Managed by an automated roller system, our production process is both efficient and environmentally friendly.
Eco-Friendly Approach
We use environmentally friendly chemical components in our IMD inks, applying them only where decoration is required.
Tooling and Production
• Rapid Design Molds: Ideal for part design validation and low volume verification, with no minimum quantity limitations.
• Production Tooling: Designed for high-volume production, our tooling supports up to 5 million molding shots and features multi-cavity tooling with automatic monitoring.
At FCE, we are dedicated to delivering the best in mold decoration solutions, driving innovation, and exceeding client expectations. Our state-of-the-art technology and commitment to excellence make us the preferred choice for businesses looking to elevate their products with superior IMD capabilities.
For more information, please contact us:
Email: sky@fce-sz.com
Post time: Apr-23-2024