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Popular Design for 3d Injection Molding - High Quality 3D Printing Service - FCE

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Our company sticks into the basic principle of Quality is definitely the life of the business, and status may be the soul of it for Plastic Overmolding Australia , Abs Plastic Injection Wholesaler , Tpu Molding , We have now four leading solutions. Our products are most effective sold not only during the Chinese market, but also welcomed during the international industry.
Popular Design for 3d Injection Molding - High Quality 3D Printing Service – FCE Detail:

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Prompt Quotes & Manufacture Feasibility Feedback

Send me your design model to get the prompt price and manufacture feasibility feedback, abundant experience to come back you the competitive price

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Fast printed sample from Prototype to Production

Fast and full capacity resource to meet your requirement whatever the time or order demand from prototype to production

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Order Tracking &Quality Control

Never worry where your parts are, the daily status update with video and images can ensure you are always focus on. Real-time to show you the part quality what it is

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In house 2nd process

Painting for different color and brightness, Pad printing or insert molding and sub assembly such as silicon can be applied

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Many sub 3D printing different processes are used in our plant regarding to plastic & metal materials. Each applicable proposed option of cost saving & functional guaranteed is upon on your requirement.

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FDM (Fused Deposition Modeling)

Lower cost printing process for the earlier prototype review Wire rod as the base material

SLA (Stereolithography)

A wide range process for the better surface and production level

SLS (Selective Laser Sintering)

Desired functional validation option with low or middle volume demand

PolyJet

Desired choice for visual and functional verification models

3D Printing Process Comparison

Property Name Fused Deposition Modeling Stereolithography Selective Laser Sintering
Abbreviation FDM SLA SLS
Material type Solid (Filaments) Liquid (Photopolymer) Powder (Polymer)
Materials Thermoplastics such as ABS, Polycarbonate, and Polyphenylsulfone; Elastomers Thermoplastics (Elastomers) Thermoplastics such as Nylon, Polyamide, and Polystyrene; Elastomers; Composites
Max part size (in.) 36.00 x 24.00 x 36.00 59.00 x 29.50 x 19.70 22.00 x 22.00 x 30.00
Min feature size (in.) 0.005 0.004 0.005
Min layer thickness (in.) 0.0050 0.0010 0.0040
Tolerance (in.) ±0.0050 ±0.0050 ±0.0100
Surface finish Rough Smooth Average
Build speed Slow Average Fast
Applications Low-cost rapid prototyping Basic proof-of-concept models Select end-use parts with high-end industrial machines and materials Form/fit testing, Functional testing, Rapid tooling patterns, Snap fits, Very detailed parts, Presentation models, High heat applications Form/fit testing, Functional testing, Rapid tooling patterns, Less detailed parts, Parts with snap-fits & living hinges, High heat applications

3D Printing Materials

ABS
ABS material is a great plastic that have the strong strength for the rough prototype validation at the earlier stage. It can be fairly easily polished for glossy surface finish
Colors: Black, white, Transparent
Best For:

  • Looking to create tough, rugged or polishable prints with a glossy finish
  • Professionals looking to low cost but with high strength prototypes

PLA
PLA prints at a lower temperature, and adheres well to the print bed.  Because this material is relatively cheap, you can cost effectively 3D print multiple iterations of an early stage part design.
Colors: Neutral, white, black, blue, red, orange, green, pink, aqua
Best For

  • Who is looking to 3D print without stress
  • Who not concerned about high temperature or impact resistance parts
  • Professionals looking to prototype cheaply and efficiently

PETG
PETG is an accessible middle ground between ABS and PLA. It’s stronger than PLA, and warps less than ABS, as well as offering some of the best layer adhesion of any 3D printing filament
Colors: Black, white, Transparent
Best For:

  • Who appreciate PETG’s glossy surface finish
  • Someone looking to take advantage of PETG’s food-safe and waterproof nature

TPU/Silicone
TPU is unlike other commonly used filaments as it is very flexible — and used as a substitute for rubber (which can’t be 3D printed) when flexibility is needed. It is commonly used in phone and protective covers. The hardness can be within30~80shore A
Colors: Black,White, Transparent
Best For:

  • Looking to create cool flexible 3D printed parts like phone cases, covers, etc
  • Looking for the soft to hard flexiable 3D printed parts

Nylon
Nylon is a synthetic 3D printed polymer material that’s strong, durable, and flexible and often used for end-used parts and testing at high loads. Nylon 3D printing materials are often used to create strong prototypes that can be tested in industry, as well as for creating parts like gears, hinges, screws, and similar parts
Colors: SLS: White, Black, Green MJF: Grey, Black
Best For:

  • High-performance prototypes for industry
  • Great performance parts like screws, gears and hinges
  • Impact-resistant parts where some flexibility is preferred

Aluminum/Stainless steel
Aluminum is a lightweight, durable, strong, and has good thermal properties.
Stainless steel has high strength, high ductility, and is resistant to corrosion.
Colors: Nature
Best For: High strength prototypes test validation

ABS

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TPU

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PLA

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Nylon

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From Concept to Reality

Rapid and Flexible Prototypes

Quick 3D printed parts delivered as fast as 12 hours.
Overcome limitations of the complex geometry
Printing Option: FDM
Materials: PLA, ABS
Production time: As fast as 1 day

High Quality Functional Validation

Get high quality prototypes for the fitment checking. Strong strength with smooth surface
Printing Option: SLA,SLS
Materials: ABS-like, Nylon 12, Rubber-like
Production time: 1-3days

Lower Order Fast Delivery

Best option via 3D printing per lower demand which is a cheaper way compare to tooling cost
Printing Option: HP® Multi Jet Fusion (MJF)
Materials: PA 12, PA 11
Production time: As fast as 3-4 days

Surface Finishing

Painting is a common used option for the 3D printed parts to display the color cosmetic. In addition, painting can have a protective effect on parts.
Material:
ABS, Nylon, Aluminum, Stainless Steel, Steel
Color:
Black, any RAL code or Pantone number.
Textures:
Gloss, semi-gloss, flat, metallic, textured
Applications:
Household appliances, vehicle parts, aluminum extrusions

Powder coating is a type of coating that is applied on the 3D printed with dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat.
Materials:
ABS, Aluminum, Stainless Steel, Steel
Colors:
Black, any RAL code or Pantone number.
Texture:
Gloss or semi-gloss
Applications:
Vehicle parts, household appliances, aluminum extrusions

Polishing is the process of creating a smooth and shiny surface, the process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection.
Materials:
ABS, Nylon, Aluminum, Brass, Stainless Steel, Steel
Colors:
N/A
Texture:
Glossy, Shiny
Types:
Mechanical polishing, chemical polishing
Applications:
Lenses, jewelry, sealing parts

Bead blasting results in a smooth matte surface. It’s also an efficient way to smooth out a material before applying a coating. Good surface treatment choice.
Materials:
ABS, Aluminum, Brass, Stainless Steel, Steel
Colors:
N/A
Texture:
Matte
Criteria:
Sa1, Sa2, Sa2.5, Sa3
Applications:
Cosmetic parts required

Our Quality Promise

What is 3D printing

About 3D printing
3D printing or additive manufacturing is a process of making three dimensional solid objects from a digital file. Objects are produced layer by layer using a variety of different materials and layer adhesion technologies

Advantages of 3D printing
1. Cost reduction: the important advantage of 3D printing
2. Less waste: the unique to build the product with very little waste, this is called additive manufacturing, While the more traditional methods will have waste
3. Reduce time: it is an obvious and strong advantage for 3D printing, as it is a fast process for you to do prototype validation.
4. Erro reduction: as your design is preferred, it can be directly rolled into the software to follow the design data to print one layer by one layer, so no manual involved during the printing process.
5. Production demand: Traditional methods are using molding or cutting, 3D printing no need any additional tools can support you for the lower production demand

How do I get a smooth finish on a 3D printed?
Generally, we expect to have a better smooth surface show with 3D printed samples to display what we can apply and make the artistic parts, but it comes the most challenge when making parts with 3D printing, then you might wondering how we can get this done, take a close look of the steps to achieve a smooth finish on your 3D printed part then you will find out it is much easier than you might think of:
01: Right Printing Method: Choose right raw material and set up right parameters of your 3D printer to your desire parts, it required professional engineers to do this.
02: Sanding Polishing: sanding polishing the 3D printed parts is simple but needs focus on details step by step from 100-1500 grit to achieve a smooth finish without stepping lines and any rough texture, once you finished that, the surface should be very smooth.
03: Surface Electric corrosion:it can be done on 3D printed metal parts that apply surface electric corrosion like EDM to achieve high end quality smooth finishing, as shiny as a mirror.


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Popular Design for 3d Injection Molding - High Quality 3D Printing Service – FCE detail pictures


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While using the Client-Oriented company philosophy, a demanding high-quality management method, innovative producing products and also a sturdy R&D workforce, we always deliver premium quality merchandise, superb solutions and aggressive selling prices for Popular Design for 3d Injection Molding - High Quality 3D Printing Service – FCE , The product will supply to all over the world, such as: Rome, Niger, Angola, We have a professional sales team, they have mastered the best technology and manufacturing processes, have years of experience in foreign trade sales, with customers able to communicate seamlessly and accurately understand the real needs of customers, providing customers with personalized service and unique products.
The company can keep up with the changes in this industry market, product updates fast and the price is cheap, this is our second cooperation, it's good.
5 Stars By Julie from Slovenia - 2017.08.21 14:13
The customer service reprersentative explained very detailed, service attitude is very good, reply is very timely and comprehensive, a happy communication! We hope to have a opportunity to cooperate.
5 Stars By Laura from Slovakia - 2017.08.21 14:13
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