Rapid Delivery for Large Injection Molding - High Quality In Mould Labelling – FCE Detail:
CNC Machining Available Process
Engineering Expertise and Guidance
Engineering team will help you on optimize molding part design, GD&T check, material selection. 100% ensure the product with high production feasibility, quality, traceability
Simulation before Cutting Steel
For each projection, we will use mold-flow, Creo, Mastercam to simulate the injection molding process, machining process, drawing process to predict the issue before make physical samples
Complex Product Design Accepted
We have the top brand manufacturing facilities in injection molding, CNC machining and sheet metal fabrication. Which allows complex, high precision requirement product design
In house process
Injection mold making, Injection molding and second process of pad printing, heat staking, hot stamping, assembly are all in house, so you will have much low cost and reliable development lead time
In Mould Labelling
In Mold Labeling (IML) is an injection molding process whereby the decoration of the plastic part, using a label, is produced during the plastic injection process. Simply put, a preprinted label is inserted via automation into the cavity of an injection mold and plastic is injected over the label. This produces a decorated / “labeled” plastic part in which the label is permanently fused to the part itself
The advantages of Rosti in-mould labelling techniques include:
• Up to 45% foil curvature (depth to width)
• Dry and solvent free process
• Unlimited design potential
• Quick design changeover
• High-resolution images
• Low-cost, especially for high-volume projects
• Achieve effects not feasible with other technologies
• Strong and robust for hygienic storage of frozen and fridge products
• Damage-resistant finish
• Environmentally conscious
Advantages of IML
Some of the technical advantages of IML include:
• Complete decoration of the moulded part
• Durability of graphics: Inks are protected by film in second surface constructions
• Secondary operations associated with post-moulding decoration are eliminated
• Abolition of need for recessed label areas
• Multiple films and constructions available to meet customer requirements
• Easier to produce multi-colour applications
• Generally lower scrap rates
• More durable and tamper-proof
• Superior colour balancing
• No area where dirt can collect
• Unlimited colours available
In Mould Labelling Application
It is very much up to your own imagination to decide what projects can use in-mould labelling, but here are some ongoing and coming projects;
- dry tumbler filters, to automate in feed process
- marking of syringes and vials
- coding and marking components for the automotive industry
- personalization of products for pharmaceutical industry etc
- traceability of products with RFID
- decorating with non-conventional materials such as textiles
The list can be made much longer and future will show new not yet heard of applications that will make production cheaper and faster, enhance quality and improve safety, traceability and distribution
In Mould Labelling Material
Adhesion between different foils and overmoulding materials
Overmolded material | |||||||||||||||||
ABS | ASA | EVA | PA6 | PA66 | PBT | PC | PEHD | PELD | PET | PMMA | POM | PP | PS-HI | SAN | TPU | ||
Foil material | ABS | ++ | + | + | + | + | − | − | + | + | − | − | ∗ | + | + | ||
ASA | + | ++ | + | + | + | − | − | + | + | − | − | − | + | + | |||
EVA | + | + | ++ | + | + | + | + | + | |||||||||
PA6 | ++ | + | ∗ | ∗ | ∗ | ∗ | − | ∗ | − | + | + | ||||||
PA66 | + | ++ | ∗ | ∗ | ∗ | ∗ | − | − | − | + | + | ||||||
PBT | + | + | ∗ | ∗ | ++ | + | − | − | + | − | − | − | − | + | + | ||
PC | + | + | ∗ | ∗ | + | ++ | − | − | + | + | − | − | − | + | + | ||
PEHD | − | − | + | ∗ | ∗ | − | − | ++ | + | − | ∗ | ∗ | − | − | − | − | |
PELD | − | − | + | ∗ | ∗ | − | − | + | ++ | − | ∗ | ∗ | + | − | − | − | |
PET | + | + | + | + | − | − | + | − | − | − | + | ||||||
PMMA | + | + | − | − | ∗ | ∗ | − | ++ | ∗ | − | + | ||||||
POM | − | − | − | − | − | − | ∗ | ∗ | − | ++ | − | − | − | ||||
PP | − | − | + | ∗ | − | − | − | − | + | ∗ | − | ++ | − | − | − | ||
PS-HI | ∗ | − | + | − | − | − | − | − | − | − | − | − | − | ++ | − | − | |
SAN | + | + | + | + | + | + | + | − | − | + | − | − | − | ++ | + | ||
TPU | + | + | + | + | + | + | − | − | + | − | − | + | + |
++ Excellent adhesion, + Good adhesion, ∗ Weak adhesion, − No adhesion.
EVA, Ethylene vinyl acetate; PA6, Polyamide 6; PA66, Polyamide 66; PBT, Polybutylene terephthalate; PEHD, Polyethylene high density; PELD, Polyethylene low density; POM, Polyoxymethylene; PS-HI, Polystyrene High Impact; SAN, Styrene Acrylonitrile; TPU, Thermoplastic polyurethane.
The relative strengths of IML vs. IMD labeling solutions
Combining the decoration process with the molding process adds durability, decreases manufacturing costs and creates design flexibility.
Durability
Graphics are impossible to remove without destroying the plastic part and will remain vibrant for the life of the part. Options are available for enhanced durability in harsh environments and chemical resistance.
Cost-effectiveness
IML eliminates post-molding labeling, handling and storage. It reduces WIP inventory and the additional time required for post-production decoration, on- or off-site.
Design flexibility
IML is available in a wide range of colors, effects, textures and graphic options and can replicate even the most challenging looks such as stainless steel, wood grains and carbon fiber. When UL certification is required, in-mold label samples are evaluated in accordance with the same safety standards used to evaluate pressure-sensitive labels.
Product detail pictures:
Related Product Guide:
Assume full accountability to fulfill all demands of our purchasers; attain continual advancements by marketing the advancement of our clientele; grow to be the final permanent cooperative partner of purchasers and maximize the interests of purchasers for Rapid Delivery for Large Injection Molding - High Quality In Mould Labelling – FCE , The product will supply to all over the world, such as: Miami, Grenada, Uganda, Our qualified engineering team will usually be prepared to serve you for consultation and feedback. We are able to also deliver you with absolutely free samples to meet your needs. Best efforts might be made to offer you the ideal service and products. For anyone who is interested in our company and items, please make contact with us by sending us emails or contact us right away. In order to know our solutions and organization. ar more, you can come to our factory to determine it. We are going to usually welcome guests from around the globe to our corporation. o create small business relations with us. Please really feel no cost to speak to us for enterprise. nd we believe we are going to share the most effective trading practical experience with all our merchants.
By Henry from Sydney - 2018.06.05 13:10
This manufacturer can keep improving and perfecting products and service, it is in line with the rules of market competition, a competitive company.
By Clara from Macedonia - 2017.04.28 15:45