Isa Molding
Injiniya Nyanzvi uye Nhungamiro
Injiniya timu ichakubatsira iwe pakugadzirisa kuumba chikamu dhizaini, GD&T cheki, kusarudzwa kwezvinhu. 100% simbisa chigadzirwa nepamusoro kugadzirwa kugona, mhando, traceability
Simulation isati yacheka Simbi
Kune yega yega fungidziro, isu tichashandisa mold-kuyerera, Creo, Mastercam kutevedzera majekiseni ekuumba maitiro, machining maitiro, kudhirowa maitiro kufanotaura nyaya isati yaita sampuli dzemuviri.
Precise Complex Product Manufacturing
Isu tine yepamusoro mhando yekugadzira zvivakwa mukuumba jekiseni, CNC machining uye sheet simbi yekugadzira. Iyo inobvumira yakaoma, yakakwirira chaiyo inodiwa chigadzirwa dhizaini
In house process
Injection mold kugadzira, jekiseni kuumba uye yechipiri maitiro ekudhinda padhi, kupisa staking, kupisa kutsika, gungano zvese zviri mumba, saka uchave nemutengo wakaderera uye yakavimbika yekusimudzira nguva yekutungamira.
Isa Molding
Insert molding ijekiseni rekuumba maitiro anoshandisa encapsulation yechikamu muchikamu chepurasitiki. Nzira yacho ine matanho maviri anodiwa.
Chekutanga, chikamu chakapedzwa chinopinzwa mu mold kuumbwa kusati kwaitika. Chechipiri, zvinhu zvepurasitiki zvakanyungudutswa zvinodururwa muforoma; zvinotora chimiro chechikamu uye majoini nechikamu chakambowedzerwa.
Insert molding inogona kuitwa neyakasiyana siyana yekuisa, zvinhu zvichave zvakaita se:
- Metal fasteners
- Machubhu uye studs
- Bearings
- Zvikamu zvemagetsi
- Labels, zvekushongedza, uye zvimwe zvinoyevedza zvinhu
Kusarudzwa kwezvinhu
FCE ichakubatsira iwe kuwana yakanakisa zvinhu zvinoenderana nechigadzirwa chinodiwa uye mashandisiro. Pane zvakawanda zvesarudzo mumusika, isu tichazoenderana nemutengo unoshanda uye kugadzikana kwekutengesa ketani kukurudzira mhando uye giredhi resin.
Yakaumbwa chikamu Inopera
| Glossy | Semi-Glossy | Matt | Textured |
| SPI-A0 | SPI-B1 | SPI-C1 | MT (Moldtech) |
| SPI-A1 | SPI-B2 | SPI-C2 | VDI (Verein Deutscher Ingenieure) |
| SPI-A2 | SPI-B3 | SPI-C3 | YS (Yick Sang) |
| SPI-A3 |
Inowedzera Dhizaini Flexibility
Insert molding inobvumira vagadziri nevagadziri kugadzira chero mhando yechimiro kana dhizaini yavanoda
Inoderedza Mutengo weMagungano neMushandi
Sanganisa akati wandei akapatsanurwa zvikamu mune imwe jekiseni molding, zvichiita kuti iwedzere kudhura. Nekuisa kuumbwa kuri kuita nhanho imwe chete, kuderedza zvakanyanya matanho egungano uye mari yebasa
Inowedzera Kuvimbika
Plastiki yakanyungudutswa inoyerera yakasununguka yakatenderedza pese pese isati yatonhodza uye nekugadzika zvachose, yekuisa inobatwa zvakasimba mupurasitiki
Inoderedza Kukura uye Huremu
Insert molding inogadzira mapurasitiki madiki uye akareruka muhuremu, kunyangwe achinyanya kushanda uye akavimbika kupfuura zvikamu zvepurasitiki zvakagadzirwa nedzimwe nzira.
Zvinhu Zvakasiyana-siyana
Insert molding inzira inogona kushandisa akawanda akasiyana marudzi epurasitiki resin, senge yakakwira performance thermoplastics.
Kubva kuPrototype kuenda Kugadzirwa
Rapid Design Molds
Inofungidzirwa nzira yechikamu dhizaini yekusimbisa, yakaderera vhoriyamu verification, matanho ekugadzira
- Hapana huwandu hushoma hushoma
- Mutengo wakaderera dhizaini yekukodzera kutarisa
- Magadzirirwo akaomarara anogamuchirwa
Production Tooling
Yakanakira vhoriyamu yekugadzira zvikamu, Tooling mutengo wakakwira kupfuura Rapid Design Molds, asi inobvumira yakaderera chikamu mitengo.
- Kusvika ku5M kuumba mapfuti
- Multi-cavity tooling
- Automatic uye monitoring
Typical Development Process
Quote neDFx
Tarisa iwe zvinodiwa data uye maapplication, ipa mamiriro ekotesheni nemazano akasiyana. Simulation report inopihwa in parallel
Wongorora prototype (imwe nzira)
Gadzira chishandiso chekukurumidza (1 ~ 2wks) kuumba prototype samples yekugadzira uye kuumba maitiro ekuongorora.
Kugadzira mold development
Iwe unogona kutanga ramp kumusoro nekukurumidza neiyo prototype chishandiso. Kana kudiwa kuri pamusoro pemamiriyoni, tanga kugadzira mold ine yakawanda-cavitation yakafanana, izvo zvinotora approx. 2 ~ 5 mavhiki
Dzokorora Order
Kana iwe wakatarisa kudiwa, tinogona kutanga kutumira mukati me2days. Hapana kurongeka kwekutarisa, tinogona kutanga kutumira zvishoma se3days
Isa Molding FAQs
Isa molding application
- Knobs yemidziyo, zvidzoreso uye maassemblies
- Yakavharidzirwa zvigadzirwa zvemagetsi uye zvikamu zvemagetsi
- Makururu ane thread
- Yakaputirwa bushings, machubhu, studs, uye akatumirwa
- Zvishandiso zvekurapa uye zviridzwa
Ndeupi Musiyano Pakati peIsert Molding & Overmolding
Insert molding ingori imwe yemaitiro anoshandiswa kuumba plastiki kutenderedza chinhu chisiri chepurasitiki.
Mumashoko akareruka, musiyano wakakosha ndewekuti nhamba yematanho anodiwa kuti uwane mhedzisiro.
Kune rimwe divi, Insert molding inoita chinhu chimwe chete, asi munhanho imwe chete. Musiyano uri munzira iyo chigadzirwa chekupedzisira chinogadzirwa. Pano, iyo yekupinza uye yakanyungudutswa inowanikwa muforoma kuti igadzire yekupedzisira yakasanganiswa chigadzirwa.
Mumwe mutsauko wakakosha ndewekuti kuisa molding haina kusungwa nepurasitiki, kusanganisira simbi dzine zvigadzirwa zvakasiyana
Overmolding inowanzo shandiswa kugadzira zvigadzirwa zvine maumbirwo makuru, maumbirwo, uye mavara, anonyanya kugadzirirwa kukwirisa sherufu. Insert molding inoshandiswa kugadzira zvigadzirwa zvakaomarara.
