Isevisi yemishini ye-CNC
Inqubo Etholakalayo Yemishini Ye-CNC
Isevisi yokugaya ye-CNC
Ngamasethi angaphezu kwama-50 wemishini engu-3, 4, kanye ne-5-axis CNC ukunikeza ukubekezelela okuphezulu kakhulu kufika ku-±0.0008″ (0.02 mm) izingxenye zokugaya ze-Precision CNC. Isitolo somshini esiku-inthanethi somshini we-prototype nokukhiqiza.
Isevisi yokuguqula i-CNC
I-80+ CNC Lathes kanye nezikhungo zokuphendula ze-CNC, zingahlinzeka ngezinsizakalo zokunemba zokunemba ezingabizi ngokuphendula okusheshayo. Iminyaka engu-15+ onjiniyela abangochwepheshe ukusekela ngemikhiqizo eyinkimbinkimbi.
Umshini Wokukhipha Ugesi(EDM)
Indlela yokwenza imishini engathinteki yezakhiwo ezintekenteke. izinhlobo ezimbili zezinqubo ze-Electrical Discharge Machining (EDM) esizinikezayo, i-Wire EDM kanye ne-Sinker EDM. Izinqubo ziwusizo ekusikeni amaphakethe ajulile nezici eziyinkimbinkimbi njengamagiya nezimbobo ezinokhiye.
CNC Machining Izicelo
Rapid Tooling
I-CNC machining iyisixazululo esiphelele sokwenza izinto ezilungiswayo noma isikhunta. I-CNC machining ingasika izinhlobonhlobo eziphezulu zezinto eziminyene ngokugcwele, ezihlala isikhathi eside njenge-aluminium 5052 nensimbi engagqwali.
I-Prototyping esheshayo
Ama-Prototypes azolunga osukwini olungu-1. Sinochwepheshe bemishini abangama-20+ ukusekela ama-prototypes asheshayo nasezingeni eliphezulu. Ama-alloys ensimbi athengekayo namapulasitiki angafakwa kuma-prototypes.
Ukukhiqiza Kokugcina
Ukubekezelela okuqinile kuze kufike ku-+/- 0.001”, izinketho zezinto ezibonakalayo eziqinisekisayo nezinqubo ezihlukahlukene zokwelashwa kwendawo kwenza i-CNC imachine ubuchwepheshe obuhle kakhulu bezingxenye ezisetshenziswayo ekugcineni. Izinkulungwane zezingcezu ezizolunga ngezinsuku.
I-CNC Machining Materials Selection----Metal
I-FCE izokusiza ukuthi uthole izinto ezihamba phambili ngokuya ngesidingo somkhiqizo kanye nokusetshenziswa. Khetha phakathi kwezinketho ezisheshayo nezingabizi kakhulu ukuze uthole okubalulekile.
·CNC Machining Aluminium Alloys
I-Aluminium 6061
I-Aluminium 5052
I-Aluminium 2024
I-Aluminium 6063
I-Aluminium 7050
I-Aluminium 7075
I-Aluminium MIC-6
·CNC Machining Copper Alloys
Ithusi 101
Ithusi C110
·CNC Machining Bronze Alloys
Ithusi C932
·CNC Machining Brass Alloys
Ithusi 260
Ithusi 360
·CNC Machining Stainless Steel Alloys
I-Nitronic 60 (218 SS)
Insimbi engagqwali 15-5
Insimbi engagqwali 17-4
Insimbi engagqwali 18-8
Insimbi Engagqwali 303
Insimbi Engagqwali 316/316L
Insimbi Engagqwali 416
Insimbi Engagqwali 410
Insimbi Engagqwali 420
Insimbi Engagqwali 440C
· CNC Machining Steel Alloys
Insimbi 1018
Insimbi 1215
Insimbi 4130
Insimbi 4140
Insimbi 4140PH
Insimbi 4340
Insimbi A36
·CNC Machining Titanium Alloys
I-Titanium (iBanga lesi-2)
I-Titanium (iBanga lesi-5)
·CNC Machining Zinc Alloys
I-Zinc Alloy
I-CNC Machining Materials Selection---- Ipulasitiki
I-FCE izokusiza ukuthi uthole izinto ezihamba phambili ngokuya ngesidingo somkhiqizo kanye nokusetshenziswa. Khetha phakathi kwezinketho ezisheshayo nezingabizi kakhulu ukuze uthole okubalulekile.
·ABS
I-ABS yenziwa ngomshini kalula kusetshenziswa amasu omshini ajwayelekile, njengokujika, ukugaya, ukubhola nokusaha.
·Acrylic
Ipulasitiki efana nengilazi ecacile, ivame ukusetshenziselwa ukusetshenziswa ngaphandle. Izakhiwo ezinhle zokuguga.
·Delrin (Acetal)
I-Delrin inokumelana okuhle nomswakama, ukumelana nokugqokwa okuphezulu, kanye nokungqubuzana okuphansi.
·Garolite G10
I-G10 Iqinile, iyasebenziseka futhi ivalela ngogesi. Yenziwe nge-epoxy resin engashisi ilangabi eqiniswa yindwangu ye-fiberglass.
·HDPE
I-polyethylene ephezulu-density iyipulasitiki engazwani nomswakama kanye namakhemikhali enamandla omthelela omuhle. Okuvame ukusetshenziselwa izinhlelo zokusebenza zangaphandle, iziqukathi ezingangeni amanzi kanye nezimpawu.
Inayiloni 6/6
Inayiloni 6/6 yandisa amandla emishini, ukuqina, ukuzinza okuhle ngaphansi kokunikezwa kokushisa kanye/noma ukumelana namakhemikhali.
·PC (Polycarbonate)
I-PC inezakhiwo ezingcono kakhulu zemishini nesakhiwo. Isetshenziswa kabanzi kuzimoto, emkhathini, nakwezinye izinhlelo zokusebenza ezidinga ukuqina nokuzinza.
· I-PEEK
I-PEEK ivame ukusetshenziswa njengenye into engasindi yezingxenye zensimbi. Ngokuvamile isetshenziswa ekushiseni okuphezulu, izinhlelo zokusebenza ezinengcindezi ephezulu. I-PEEK imelana namakhemikhali, ukuguga, kanye nomswakama, inikeza amandla aqinile okuqina,
· I-Polypropylene
I-Polypropylene ukumelana namakhemikhali noma ukugqwala. Inezici ezinhle kakhulu zikagesi futhi imunca umswakama omncane noma awukho nhlobo. Ithwala imithwalo elula isikhathi eside emazingeni okushisa ahluka kakhulu.
·PTFE (Teflon)
I-PTFE idlula amapulasitiki amaningi uma kukhulunywa ngokumelana namakhemikhali nokusebenza emazingeni okushisa aphakeme. Imelana nezincibilikisi eziningi futhi iyisivikeli esingcono kakhulu sikagesi.
·UHMW PE
I-polyethylene enesisindo esiphezulu se-molecular. I-UHMW PE ayimumbi umswakama futhi inikeza inhlanganisela eyingqayizivele yokumelana nokuguga nokugqwala, ukumelana namakhemikhali aphezulu, ukungqubuzana okuphansi kwendawo, amandla omthelela aphezulu.
·PVC
I-PVC ivamise ukusetshenziswa ezindaweni ezichayeke oketshezini noma idinga ukufakwa kukagesi. Futhi ipulasitiki yokwenziwa imelana kakhulu namakhemikhali
I-CNC Machining Surface Iyaphela
Okujwayelekile (Okugayiwe)
Kuyinqubo esheshayo yokushintsha imishini. Inobushelelezi obungaphezulu obungu-3.2 μm (126 μin). Wonke amaphethelo acijile ayasuswa, futhi izingxenye ziyasuswa. Izimpawu zamathuluzi ziyabonakala.
I-Bead Blast
Ingxenye engaphezulu ishiywe inokubukeka okubushelelezi, okumatte
Idilika
Kuyinqubo esheshayo yokushintsha imishini. Inobushelelezi obungaphezulu obungu-3.2 μm (126 μin). Wonke amaphethelo acijile ayasuswa, futhi izingxenye ziyasuswa. Izimpawu zamathuluzi ziyabonakala.
I-Anodized
Izingxenye zingenziwa nge-anodized ngemibala eminingi ehlukene-Ecacile, emnyama, empunga, ebomvu, eluhlaza okwesibhakabhaka, egolide.
Passivation
Izingxenye zingagcotshwa ngemibala eminingi ehlukahlukene—emnyama, ecacile, ebomvu, nesagolide.
Ijazi Lempushana
Izingxenye zingagcotshwa ngemibala eminingi ehlukahlukene—emnyama, ecacile, ebomvu, nesagolide.
I-CNC Machining Design Guidelines
| Isici | Incazelo |
| Ama-fillet ekhoneni langaphakathi | Dizayina izibopho zangaphakathi zamakhona ukuze zibe ngu-0.020” - 0.050” zibe mkhulu kunosayizi wokubhoboza ojwayelekile werediya. Landela i-diameter ye-drill to deep ratio engu-1:6 (kunconyiwe1:4) njengesiqondiso serediya yekhona langaphakathi. |
| Izibopho zaphansi | Dizayina izibopho zaphansi ezincane kuneziqephu zekhoneni ukuze uvumele ithuluzi elifanayo ukusula izinto ngaphakathi. |
| Ama-Undercuts | Ngaso sonke isikhathi dweba ama-undercuts abe osayizi abajwayelekile futhi kude namakhona ukuze afinyeleleke ngethuluzi lokusika. |
| Ukujula kwembobo ethenjiwe/eluchungechunge | Nikeza imvume yethuluzi ngaphezu kancane kokushona kwembobo ethenjiwe ukuze uqinisekise imicu ephelele. |
| Inkimbinkimbi | Gcina inani lokusikeka okuncane libe lincane ukuze unciphise izindleko zemishini ye-CNC; klama kuphela ezicini ezidingekayo ukuze ulinganisele umsebenzi nobuhle. |
I-CNC Machining Tolerances
| Isici | Incazelo |
| Ubukhulu Bengxenye Usayizi | Izingxenye ezigayiwe zingafika ku-80” x 48” x 24” (2,032 x 1,219 x 610 mm). Ilebula izingxenye ezifika ku-62" (1,575 mm) ubude no-32" (813 mm) ububanzi. |
| Isikhathi Esijwayelekile Sokuhola | 3 izinsuku zebhizinisi |
| Ukubekezelelana Okujwayelekile | Ukubekezelela ezinsimbi kuzogcinwa ku-+/- 0.005" (+/- 0.127 mm) ngokuvumelana ne-ISO 2768 ngaphandle kwalapho kucaciswe ngenye indlela. Ipulasitiki nezinhlanganisela kuzoba +/- 0.010”. |
| Precision Tolerances | I-FCE ingakhiqiza futhi ihlole ukubekezelelana okuqinile ngokwezicaciso zakho zokudweba okuhlanganisa nokubiza kwe-GD&T. |
| Ubuncane Besici Besici | 0.020” (0.50 mm). Lokhu kungase kwehluke kuye ngengxenye yejometri nezinto ezikhethiwe. |
| Imicu kanye nezimbobo ezithenjiwe | I-FCE ingakwazi ukufaka noma yimuphi usayizi wentambo ojwayelekile. Singakwazi futhi umshini imicu ngokwezifiso; lokhu kuzodinga ukubuyekezwa kwekhwothi mathupha. |
| Isimo somphetho | Amaphethelo acijile aphukile futhi akhishwe ngokuzenzakalela |
| I-Surface Qeda | Ukuqedwa okujwayelekile kunjengomshini: 125 Ra noma okungcono. Izinketho zokuqedela ezengeziwe zingacaciswa lapho uthola ikhotheshini. |
Isethembiso Sethu Sekhwalithi
